Development of Concentration Technology for Medium-Impregnated Hematite Quartzite of Kryvyirih Iron Ore Basin

TitleDevelopment of Concentration Technology for Medium-Impregnated Hematite Quartzite of Kryvyirih Iron Ore Basin
Publication TypeJournal Article
Year of Publication2020
AuthorsStupnik, MI, Peregudov, VV, Morkun, VS, Oliinyk, TA, Korolenko, MK
Short TitleNauka innov.
DOI10.15407/scin16.06.056
Volume16
Issue6
SectionScientific Basis of Innovation Activity
Pagination56-72
LanguageUkrainian
Abstract
Introduction. Trends in developing Ukraine’s metallurgy in the context of using its mineral raw base indicate prospects for mining hematite quartzite deposits.
Problem Statement. The problem of producing high-quality hematite ore concentrates is associated with the fact that aggregates of martite, goethite, marshallit quartz, and other low hard minerals can be easily reground while crushing and grinding. This results in increased content of fine particles (slimes), which decreases selectivity of separating ore and non-metallic minerals. One of the ways to solve this problem is gentle ore grinding
Purpose. Developing a technology of dry and wet concentration for hematite quartzite from Kryvyi Rih Iron Ore Basin.
Materials and Methods. While conducting the research, a set of methods are used including generalization of research data; chemical and mineral analysis of ore and concentration products prior to and after concentrating by magnetite and gravitation methods; mathematical modeling of processes; technological testing in laboratory and industrial conditions. 
Results. Magnetic and gravitation separation is used for hematite ore concentration. Sintering ore with Fe content of 55.1% and concentrates of 62.32-64.69% Fe have been produced from hematite ore. Iron extraction in marketable products makes up 73.6-80.49%.
Conclusions. There have been developed technologies for dry and wet concentration for hematite quartzites of Kryvyi Rih Iron Ore Basin. For the first time, magnetic separation has been suggested to be used for hematite ore concentration. This has enabled producing concentrates with an iron content over 64.0%, decreasing ore grinding front by at least 40% as compared with the initial one, and reducing operation and capital expenses by over 30%.
Keywordscyclone, hematite quartzite, magnetic separator, open-circuit air separator
References

1. Matyukha, V. V., Movchan, N. T. (2011). Modern mineral base of Ukaraine's ferrous metallurgy. Gornyy zhurnal - Mining Journal, 4, 65-67 [in Russian]..
2. Gnatush, V. A., Bolshakov, V. I., Vasilenko, S. P., Galetskiy, L. S. (2009). Mining and metallurgical complex of Ukraine (numbers, facts, commentaries). Business reference book. URL:http://cgntb.dp.ua/pn_book.html (Last accessed: 19.03.2009) [in Russian].
3. Li Q., Dai T., Wang, G., Cheng, J., Zhong, W., Wen, B., Liang, L. (2018). Iron material flow analysis for production, consumption, and trade in China from 2010 to 2015. Journal of Cleaner Production, 172, 1807-1813. https://doi.org/10.1016/j.jclepro.2017.12.006
4. State programme of development of Ukraine's mineral basin for the period up to 2030. - As confirmed by the Law of Ukraine as of April 21, 2011, #3268-VI. URL: http://zakon4.rada.gov.ua/laws/show/3268-17 (Last accessed: 03.12.2017) [in Ukrainian]
5. Yellishetty, M., Ranjith, P. G., Tharumarajah, A. (2010). Iron ore and steel production trends and material flows in the world: Is this really sustainable. Resources, Conservation and Recycling, 54(12), 1084-1094. https://doi.org/10.1016/j.resconrec.2010.03.003
6. Vlasyuk, T. (2016). Ukrainian metallurgical industry on the world market: problems and priorities. Naukovyi visnyk natsionalnoi academii statystyky, obliku ta audytu - Scientific journal of National Academy of Statistics, Accounting and Audit, 3, 91-103 [in Ukrainian].
7. Morkun, V., Morkun, N. (2018). Estimation of the Crushed Ore Particles Density in the Pulp Flow Based on the Dynamic Effects of High-Energy Ultrasound. Archives of acoustics, 43(1), 61-67.
8. Sośnicka, M., Bakker, R. J., Broman, C., Pitcairn, I., Paranko, I., & Burlinson, K. (2015). Fluid types and their genetic meaning for the BIF-hosted iron ores. Ore Geology Reviews, 68, 171-194.
https://doi.org/10.1016/j.oregeorev.2014.12.022
9. Official site of the State Statistics Service of Ukraine URL: http://www.ukrstat.gov.ua (Last accessed: 03.12.2017) [in Ukrainian].
10. Golik V., Komashchenko V., Morkun V., Burdzieva O. (2017). Experience of metal deposits combined development for south african enterprises. Mining of mineral deposits., 11(2), 68-78.
https://doi.org/10.15407/mining11.02.068
11. Bespoyasko, E., Evtekhov, E., Evtekhov V. (2013). Mineral material base of mining and concentration enterprises of Kryvyi Rig basin. Mineralohichnyi zhurnal - Mineralogical Journal, 35(4), 66-72 [in Ukrainian].
12. Morkun, V. S., Morkun, N. V., Tron, V. V. (2017). Automatic control of the ore suspension solid phase parameters using high-energy ultrasound. Radio electronics computer science control., 3, 175-182. https://doi.org/10.15588/1607-3274-2017-3-19
13. Golik, V., Morkun, V., Morkun, N., Gaponenko, I. (2018). Improvement of hole drilling technology for ore drawing intensification. Mining of mineral deposits, 12(3), 63-70. https://doi.org/10.15407/mining12.03.063
14. Morkun, V. S., Morkun, N. V., Hryshchenko, S. M., Тrоn, V. V. (2018). Synthesis of the noise immune algorithm for adaptive control of ore concentration. Radio electronics computer science control., 3, 183-190. https://doi.org/10.15588/1607-3274-2018-3-20
15. Golik, V. I., Komashchenko, V. I., Morkun, V. S., Morkun, N. V., Hryshchenko, S. M. (2018). Energy Saving іn Mining Production. Sci. innov., 14(3), 33-45. https://doi.org/10.15407/scin14.03.033
16. Morkun, V. С., Morkun, N. V., Tron, V. V. (2019). Estimation of the density of particles of a solid phase of a pulp using measurement channels on the basis of gamma rays and waves of the Lamb, Izvestiya of Tomsk Polytechnic University. Engineering of geosources., 330(2), 20-33 [in Russian].
17. Bespoyasko, E. (2014). Mineralogical features of iron ores of Kryvyi Rih basin for increasing their conditional reserves. Mineralohichnyi zhurnal - Mineralogical Journal, 36(3), 86-91 [in Ukrainian].
18. Morkun, V. S., Semerikov, S. O., Hryshchenko, S. M. (2017). Content and teaching technology of course "ecological geoinformatics" in training of future mining engineers. Information technologies and learning тools, 57(1), 115-125. https://doi.org/10.33407/itlt.v57i1.1549
19. Oliinуk, T. (2013). Modern trends in the development of hematite ore enrichment technologies in Ukraine. Mineral processing, 56(97), 18-28.
20. Bespoyasko, E., Evtekhov, V., Bespoyasko, T. (2014). Localization and mineral composition of deposits of high quality hematite ores of Ingulets deposit of Kryvbas. Mineralogical Journal, 36 (4), 122-127 [in Ukrainian].
21. Seifelnassr, Ahmed A. S., Moslim, Eltahir M., Abouzeid, Abdel-Zaher M. (2012). Effective processing of low-grade iron ore through gravity and magnetic separation techniques. Physicochem. Probl. Miner. Process, 48(2), 567-578.
22. Das, B., Prakash, S., Das, S., Reddy, S. (2007). Effective beneficiation of low grade iron ore through jigging operation. Journal of Minerals & Materials Characterization & Engineering, 7(1), 27-37.
https://doi.org/10.4236/jmmce.2008.71002
23. Tekkalakote Umadevi, Amit Pratap Singh, Kumar Abhishek, Basavareddy Suresh & Rameshwar Sah. (2013). Recovery of iron bearing minerals from beneficiation plant 2 thickener underflow of JSW Steel limited. Journal of Minerals and Materials Characterization and Engineering, 1, 55-60.
https://doi.org/10.4236/jmmce.2013.12011
24. Karmazin, V., Pak, S., aslov, D. (2012). Magnetic enrichment of oxidized ferruginous quartzite of Mikhailovskoye deposit. Gornyi informatsionno-analiticheskiy byulleten - Mining information and analytical bulletin. URL: https://cyberleninka. ru/journal/n/gornyy-informatsionno-analiticheskiy-byulleten-nauchno-tehnicheskiy-zhurnal (Last accessed: 17.04.2012) [in Russian].
25. Ma, X., Marques, M., Gontijo, C. (2011). Comparative studies of reverse cationic/anionic flotation of Vale iron ore. International Journal of Mineral Processing, 100, 179-183.
https://doi.org/10.1016/j.minpro.2011.07.001
26. Filippov, L., Severov, V., Filippova, I. (2014). An overview of the beneficiation of iron ores via reverse cationic flotation. International Journal of Mineral Processing, 127, 62-69.
https://doi.org/10.1016/j.minpro.2014.01.002
27. Braga Junior, M. M., Peres A. E. C. (2011). Effect of coarse quartz scalping on the reverse cationic flotation of iron ore. Revista de la Facultad de Ingenieria, 25, 1-9.
28. Opalev, A., Shcherbakov, A. (2015). Development and implementation of energy-saving technology of ferrous quartzite enrichment at JSC "Olkon". Proceedings of the Kola Science Center of the Russian Academy of Sciences, 3(29), 176-184 [in Russian].
29. Vorobiev, M., Sokolova, V. (2006). Results of research and practice of hematite ores concentration abroad. Donetsk journal of the scientific society named after Shevchenko, 15, 55-68 [in Ukrainian].
30. Yu, J., Han, Y., Li, Y., Gao, P. (2017). Beneficiation of an iron ore fines by magnetization roasting and magnetic separation. International Journal of Mineral Processing, 168, 102-108.
https://doi.org/10.1016/j.minpro.2017.09.012
31. Wu, F., Cao, Z., Wang, S., & Zhong, H. (2017). Phase transformation of iron in limonite ore by microwave roasting with addition of alkali lignin and its effects on magnetic separation. Journal of Alloys and Compounds, 722, 651-661. https://doi.org/10.1016/j.jallcom.2017.06.142
32. Evtekhov, V., Peregudov, V., Evtekhov, E., Dudar, L., Filenko, V., Smirnov O., Bilenko, A., Nikolenko, Y. (2013). Geological assessment for the results of search for optimal flow sheet for concentrating hematite quartzites of Pre-Cambrian banded iron formation. Geological and mineralogical journal of Krivoy Rog National University, 1-2(29-30), 87-97 [in Russian].
33. Oliinуk, T., Levchenko, K., Guzema, O. (2013). Features of high-gradient magnetic separation of oxidized iron ores of the Kryvyi Rih. Journal of KNU,
34, 127 132 [in Ukrainian]. 34. Morkun, V., Morkun, N., Pikilnyak, A. (2015). The study of volume ultrasonic waves propagation in the gas-containing iron ore pulp. Ultrasonics, 56, 340-343.
https://doi.org/10.1016/j.ultras.2014.08.022
35. Bulakh, О. (2017). Improved technology for mixed ores concentration. Mining journal, 102, 183-187 [in Ukrainian]. https://doi.org/10.31721/2306-5435-2017-1-102-183-187
36. Bulakh, О. V., Bulakh, О. О. (2013). Possible improved quality of concentrate at concentrating oxidized ferruginous quartzite of Kryvyi Rih iron ore basin. Mineral Concentration, 52(93), 33-40 [in Ukrainian].
37. Gubin, G., Yarosh, T., Sklyar L. (2016). Generalization and analysis of possible use of ultrasonic waves in mineral processing. Mineral Concentration, 62(103), 132 143 [in Russian].
38. Huifen Zhang, Luzheng Chen, Jianwu Zeng, Li Ding, Jian Liu. (2015). Processing of lean iron ores by dry high intensity magnetic separation. Separation Science and Technology, 50, 1689-1694.
https://doi.org/10.1080/01496395.2014.978471
39. Oliinуk, T., Sklyar, L., Kushniruk, N. (2015). Development of pre-processing technology for hematite quartzite of Kryvyi Rih iron ore basin. Proceedings from the International conference "X Congeress of ore enrichment specialists of CIS contries", 344-346 [in Russian].
40. Mulyavko, V., Oliinуk, T., Lyashenko, V., Oliinуk, M. (2015). Scientific and technical basics of iron ore concentration by means of innovative technologies. Ferrous metallurgy, 8, 16-23 [in Russian].
41. Mulyavko, V., Oliinуk, T., Lyashenko, V., Oliinуk, M. (2016). Development of technologies and technical means of hematite ore concwentration. Ferrous metallurgy, 5, 5-10 [in Russian].